Energy Savings: Monitor and optimize power and air consumption.
Quality Control: Identify and address quality issues early in the production process.
Benefits
Increased Efficiency
Optimize loom utilization and reduce waste through data-driven decision making.
Enhanced Quality
Detect and address issues before they impact product quality and customer satisfaction.
Cost Savings
Lower maintenance costs and minimize production disruptions through proactive maintenance.
Improved Visibility
Gain a comprehensive view of your entire loom fleet and production processes.
Working Process
1
Sensor Network
Strategically placed sensors capture real-time data from your loom machines.
2
Cloud Platform
Secure cloud-based analytics engine processes and stores the collected data.
3
Mobile Application
Intuitive mobile app provides remote access and control of your loom operations.
Working Installation and Setup
Site Assessment
Our experts assess your facility and loom configuration to determine the optimal sensor placement.
Hardware Installation
Quick and seamless deployment of sensors and gateways with minimal disruption to your operations.
Configuration
Tailor the system to your specific requirements and integrate with your existing systems.
Training
Comprehensive user training ensures your team can leverage the system to its full potential.
Reporting Features
Production Summary: Total production (units) , Target vs. actual ,Production trend over time (daily, weekly, monthly)
Stoppage Summary: Total stoppage time, Top stoppage reasons, Pareto chart of stoppage causes
Efficiency Summary: Overall Equipment Effectiveness (OEE), Key OEE components (availability, Performance, quality, OEE trend over time
Interactive Filters: Filter data by date range, shift, machine type, weaver section, group, etc.
Drill-Down Capability: Drill down from summary metrics to detailed data at any level (shed, section, group, machine)
Trend Analysis: Visualization of trends over time for all key metrics
Alerting: Automated alerts for abnormal conditions (e.g., excessive stoppage, low efficiency, high temperature)
Comparison Features: Compare production, stoppage, efficiency, and speed across different machine types (e.g., air jet looms, rapier looms), Identify top-performing and underperforming machine types
Real-Time Status: Running, stopped, idle.
Current Metrics: Speed, production count, efficiency